IATF 16949 (Sistem Manajemen Mutu Otomotif)
IATF 16949 adalah Technical Specification nomor 16949 yang dikeluarkan oleh badan ISO sebagai sistem manajemen mutu untuk industri otomotif. IATF 16949 dibuat oleh International Automotive Task Force (IATF) dan Japan Automobile Manufacture Association Inc (JAMA) dengan dukungan suatu komite dari ISO, yaitu komite ISO/TC 176. Anggota IATF terdiri dari BMW, Daimler Chrysler, Fiat, Ford, GM, PSA Peugeot Citroen, Renault SA, Volkswagen, dan asosiasi-asosiasinya, seperti AIAG (Amerika), ANFIA (Italia), FIEV (Prancis), SMMT (Inggris), dan VDA (Jerman) Anggota JAMA terdiri dari Toyota, Daihatsu, Mazda dan industri otomotif Jepang lainnya.
IATF 16949 memuat semua persyaratan ISO 9001 ditambah dengan persyaratan khusus untuk industri otomotif dan disusun berdasarkan prinsip manajemen mutu ISO 9001:2015. IATF 16949 menggantikan QS9000 dan quality system lainnya yang disyaratkan oleh masing-masing industri otomotif. Dengan adanya penggabungan quality management system dari berbagai industri otomotif ini, suatu industri otomotif cukup menerapkan satu quality system meskipun memproduksi produk untuk berbagai customer. Misalnya suatu pabrik A mempunyai customer Ford, BMW dan VW. Semula dia harus menerapkan QS9000, AVSQ dan VDA 6.1. Sekarang cukup menerapkan ISO/TS 16949:2009. Tujuannya : One World, One Quality System.
Persyaratan yang harus dipenuhi untuk menerapkan IATF 16949:
• Penetapan sasaran dan target
• Penetapan kepuasan pelanggan
• Perbaikan yang keberlajutan
• Analisis Data
• Memastikan kesesuaian dengan persyaratan dan peraturan perundangan
• Tinjauan manajemen dilakukan untuk memonitor sasaran mutu yang stategis dan kinerja sistem
• Verifikasi proses
• Penetapan dan pemeliharaan Plant, Peralatan, dan Fasilitas
• Review efektivitas dari pelatihan
Meningkatkan kualitas produk dan proses ; hal ini dapat tercapai karena di dalam persyaratan baru mengcover diantaranya, mengenai : penetapan target, pengukuran dan reviewnya, pengukuran kepuasan pelanggan, keselamatan produk, kesesuaian dengan persyaratan dan perundangan, manajemen desain proses, penerapan teknik dan alat-alat kualitas.
Meningkatkan keyakinan di Global Procurement ; dengan skema standard yang jelas, maka mengeliminasi perbedaan pemahaman standar, proses sertifikasi benar-benar diseleksi berdasarkan kriteria IATF 16949 dengan ruang lingkup.
Pendekatan sistem mutu yang seragam/sama untuk pengembangan subkontraktor; dengan standar ini akan mengurangi variasi proses oleh subkontraktor sehingga hasil proses dapat lebih baik.
Mengurangi variasi dan meningkatkan efisiensi; dengan penerapan beberapa persyaratan yang relevan akan mengurangi hal tersebut, antara lain : Mistake Proofing, Continous Improvement, Failure Mode effect Analisys, Statistical Process Control.
Mengurangi audit pihak kedua ; dengan diterimanya standard ini oleh banyak negara, hal ini berdampak berkurangnya audit pihak kedua.
Dokumen-dokumen yang terkait :
• Quality Management System IATF 16949, 2nd edition,
yang mencakup standard ISO 9001:2015 specific automotive
requirements.
• Quality System Assessment Checklist to IATF 16949,
yang mencakup checklist utk audit ISO TS.
• IATF Guidance to IATF 16949, yang mencakup guidance
untuk implementasi ISO TS yang dikeluarkan oleh IATF
(International Automotive Task Force Rules for achieving IATF
Guidance, yang mencakup tahapan sertfifikasi ISO TS yang
dikeluarkan oleh IATF (international Automotive Task Force)
Tool-tool penunjang :
• APQP (Advance Porduct Quality Planning) adalah suatu tools untuk perencanaan produk
• PPAP (Production Parts Approval Process) adalah suatu tools untuk mengevaluasi part-part yang dibutuhkan
dalam suatu produk.
• FMEA (Failure Mode and Effects analysis) adalah suatu tools untuk mengidentifikasi dan menghilangkan
kemunginan kegagalan produk/ proses.
• MSA (Measurement System Analysis) adalah suatu tools untuk menganalisis apakah suatu sistem
pengukuran (operator, alat ukur, cara mengukur paramenter proses produksi)berfungsi sesuai ketentuan.
• SPC (Statistical Process Control) adalah merupakan suatu tools untuk mengontrol proses (parameter
proses) dengan menggunakan data dan analisis statistik.
Customer Specific Requirements
Adalah persyaratan specifik yang ditetapkan oleh masing-masing industri otomotif.
Informasi lain yang relevan dan terkait
persyaratan spesifik yang diterapkan untuk masing-masing vendor, termasuk sangsi sangsi terhadap penerapan.
Jadi bagi organisasi yang ingin menerapkan IATF , perlu mempersiapkan diri dengan melengkapi terlebih dahulu persyaratan dokumentasinya, sehingga memudahkan di dalam mengembangkan sistem manajamen mutu IATF serta mengintegrasikannya dengan persyaratan ISO 9001:2015 yang telah dimiliki sehingga implementasinya dapat semakin efektif.
DC Konsultan menyediakan layanan mulai Konsultansi, Gap Assessment, Program Pelatihan, Pembuatan Prosedur / Dokumen sampai dengan pendampingan audit sertifikasi IATF 16949 Sistem Manajemen Mutu Otomotif. Hubungi kami untuk mendapatkan pendampingan dan penawaran terbaik.
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